Product Description
High quality quick change discs are made from a variety of abrasives, including aluminum oxide, zirconium oxide and ceramic. They are modular in design and feature a quick-lock mechanism between the disc and the drive shaft, which allows for quick removal and assembly of the disc with simple operation. The discs are used for grinding, deburring and polishing different types of surfaces.
Product Specification
Product Features
Convenient Replacement Design
The high quality quick change disc adopts a unique bayonet connection structure. You only need to rotate 30 degrees and push or pull gently to complete the replacement operation of the sanding disc within 3 seconds.
Durable Material
The high quality quick change disc selects high-strength alloy steel as the base material of the disc body. Its hardness is as high as 60HRC. With wear-resistant ceramic sand grains with special heat treatment on the surface, it can withstand more than 1,000 high-intensity grinding operations, and its service life is more than 3 times that of ordinary sanding discs.
Good Heat Dissipation Characteristics
The high quality quick change disc has a unique heat dissipation channel structure inside. The heat dissipation area is 40% larger than that of ordinary sanding discs. When grinding at high speed, it can quickly dissipate heat. Even if it works continuously for a long time, the disc body temperature can always be controlled below 80℃ to avoid deformation or damage of the sanding disc due to overheating.
Product Application
Metalworking Field
High quality quick change disc is mainly used for fine grinding and surface treatment of metal parts. It can grind the metal surface to remove excess material, effectively remove burrs, make the metal edge smooth, and can also be used for polishing to give the metal surface a smooth finish.
Woodworking Industry
High quality quick change disc is mainly used for surface finishing and shaping of wood. High quality quick change disc can grind wood, smooth the wood surface, and remove processing marks; in terms of deburring, it can clean the burrs after cutting wood; through polishing operations, the smooth texture of the wood surface is enhanced.
Automotive Industry
High quality quick change disc is often used in the manufacture and repair of automotive parts. In the production of automotive parts, the quick change disc can quickly switch tools, grind, deburr and other pre-treatments of various metal or composite parts to ensure that the parts are accurate in size and smooth in edges. In the automotive repair process, high quality quick change disc is used for grinding and polishing damaged parts to restore the original shape and surface finish of the parts.
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Contact Us
【Company Advantages】
Professional Team
We have more than 40 years of experience in the production of stone grinding equipment. We currently have more than 50 employees, including 2 professional technical R&D personnel and 6 professional technicians.
Strong Production Capacity
We have a 5,000 square meter modern standardized production workshop, fully automatic high-precision molding machines and semi-automatic standardized production lines, with an annual output of up to 50 million pieces.
Strict Quality Management
Our company's abrasive products are all made of high-quality raw materials, and each product is quality tested before leaving the factory to ensure that the product quality meets the EU export standards.
24-hour Service
We have a dedicated service team, and the service staff will provide you with timely feedback from consultation, order follow-up to after-sales, so that you can keep abreast of the latest status of production and delivery.
【Frequently Asked Questions】
Q: What inspections should be done before replacing a high quality quick change disc?
Check the wear degree of the high quality quick change disc, whether there are any damage or cracks, and ensure that the specifications of the new disc match the equipment. At the same time, check whether the main shaft of the equipment is deformed or foreign matter, and whether the connection parts are normal.
Q: What are the steps to install a high quality quick change disc?
Align the center hole of the high quality quick change disc with the main shaft and insert it slowly. If there is a positioning key, ensure that the keyway is aligned. Then use the tool to tighten the nut or lock the chuck according to the specified torque to ensure that the sanding disc is firmly installed and the concentricity is good. Avoid colliding with the surface of the sanding disc during installation to prevent its accuracy from being damaged.
Q: How to ensure the concentricity of the high quality quick change disc after installation?
When installing the high quality quick change disc, carefully align the main shaft with the center hole of the sanding disc and screw it in slowly to avoid skewing. After installation, the peripheral runout can be measured by naked eye observation or with the help of simple tools, such as a dial indicator. If the runout exceeds the allowable range, it needs to be readjusted and installed, otherwise it will cause uneven sanding.
Q: What aspects need to be checked after replacing a high quality quick change disc?
A: Check whether the high quality quick change disc is firmly installed and there is no sign of looseness. Check whether there are any tools or foreign objects left around. Confirm again that there is no risk of interference and collision between the sanding disc and other parts of the equipment. By idling the equipment, listen to the sound and feel the vibration to judge whether it is normal. If there is any abnormality, it is necessary to stop the machine in time for investigation to ensure that everything is normal before putting it into use.
Q: How to debug after replacing the high quality quick change disc?
First start the equipment at a low speed and run it for 1-2 minutes to observe whether the high quality quick change disc runs smoothly and whether there are any abnormal sounds or vibrations. Then gradually increase the speed and check the working status at different speeds. If the sanding effect is not good or there are other problems, the installation angle or tightness of the sanding disc can be properly adjusted until the ideal working state is achieved.
Q: What are the safety protection measures when replacing the high quality quick change disc?
When replacing the high quality quick change disc, protective glasses must be worn to prevent sand from splashing and injuring the eyes. Wear gloves to avoid scratches or pinching of hands by sharp edges. If there is a dusty environment, a mask must also be worn.
Q: Are there any special requirements for replacing a high quality quick change disc in a humid environment?
A humid environment can easily cause metal parts to rust. Before replacing, make sure that the equipment and the high quality quick change disc are dry. If necessary, the connection parts can be treated with rust prevention. At the same time, pay attention to electrical safety to prevent leakage accidents caused by moisture. After replacement, clean up the surrounding water stains in time and keep the work area dry and tidy.
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